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Buyer guide · Last reviewed July 31, 2026

Pre-Production Sample Approval Checklist

Approve cosmetic packaging appearance, dimensions, components, function, artwork and packing against written references before mass production.

Pre-Production Sample Approval Checklist

Working sheet

Pre-Production Sample Approval Checklist

Record the sample revision and review each item against the agreed specification. Leave an item pending when the result or evidence is missing; completing this sheet does not approve the product automatically.

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Sample review — attach the applicable test and approval records
CheckStatusReference / action
Container dimensions and capacity
Material and color reference
Closure / pump / dropper fit
Artwork position and print quality
Filled-pack compatibility evidence
Leakage and dispensing checks
Packing and transport checks
Outstanding deviations
Retained sample identification
Buyer / filler release authorization

Resolve action items and obtain the responsible buyer or filler’s written release before production. “Not applicable” needs a recorded reason; a visual sample alone does not establish formula compatibility.

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Pre-Production Sample Approval Checklist

A pre-production sample should represent the intended BOM, materials, color, artwork and process closely enough to release production. Any known difference must be written, risk-assessed and approved rather than assumed.

Use this guide correctly.

Apply it to the exact formula, product code, component set, filling process, destination and quantity. Supplier guidance does not replace final filled-product approval by the responsible party.

Decision Table

Use the same decision areas and required outputs when comparing alternatives so price, samples and evidence refer to the same scope.

Area or routeWhat to defineRequired output
IdentityProduct code, revision and component BOMSigned sample record
AppearanceColor, gloss, print, defects and assemblyPhysical limit sample
FunctionFit, torque, leakage, dose and actuationMeasured acceptance result
ProductionPacking, labels, inspection and deviationsRelease checklist

Buyer Checklist

  1. 01

    Confirm product code and revision

  2. 02

    Match every component to the approved BOM

  3. 03

    Check dimensions and assembly

  4. 04

    Approve artwork, color and finish physically

  5. 05

    Record functional test results

  6. 06

    Sign, date, label and retain the reference sample

Samples and Evidence

Appearance or Stock Sample

Use it to assess scale, handling and basic component fit. Record any difference from the intended production material or process.

Decorated Sample

Approve color, print, coating and finish on the intended substrate using a retained physical reference.

Functional Validation

Define formula, conditions, sample count, method and acceptance criteria for leakage, dose, torque or other relevant risks.

Release Record

Link the approved sample, BOM, artwork, tests, packing and deviations to the exact product code and revision.

Frequently Asked Questions

Is a prototype the same as a pre-production sample?

Not always. A prototype may use different tooling, material or process. Record exactly what it represents and what remains open.

Can production start with conditional sample approval?

Only when every deviation, risk, corrective action and responsible approver is written clearly. Unrecorded assumptions should not release production.

How many approved samples should be retained?

Retain enough identified references for buyer, supplier and inspection use according to the project agreement.

What if mass production differs from the sample?

Apply the written tolerance and defect standard. Material deviations should be contained, investigated and approved before shipment.

Continue the Procurement Workflow

Choose the next page that matches the unresolved product, testing or quotation decision.

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Apply This Guide to Your Project

Share the product, formula, target quantity, destination and decision you need to make.

We use these details only to review your request. We will identify missing specifications and the practical sample, MOQ and quotation path; do not send a confidential formula in this first message.

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